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Pete's Bearhawk Web Site
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Date:  4-22-2009
Number of Hours:  1.50
Manual Reference:  
Brief Description:  Began wing skinning.

Today I jumped into the foray of skinning this bird! I had one sheet of 4x12 aluminum that wasn't corroded by rain water so I began with that.

I cut it in half and then created the leading edge in one of the pieces. This is done by taping a 1 1/2" PVC pipe at 17" back from the edge. Then bending the edge over and sealing it with duct tape. Then a shop vac is applied to the pipe and the aluminum is sucked into the pipe; forming a perfect 90 degree leading edge at just the right spot.

It worked pretty slick!
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Pre-suction leading edge

Pre-suction leading edge

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during-suction leading edge

during-suction leading edge

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post-suction leading edge

post-suction leading edge

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