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Pete's Bearhawk Web Site
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Date:  3-15-2008
Number of Hours:  2.50
Manual Reference:  
Brief Description:  Worked on the aileron nose skins.

Today I started by marking and drilling the bottom holes in the right aileron nose skin. I then marked the centerline on the nose ribs, aligned the skin to the skeleton and drilled the skin to the nose ribs.

Then, when I flipped it over to start drilling the top, I realized that I needed to bend the nose skin farther so it would sit better against the ribs. So I clamped it down to the bench and hand bent it with some 3/4" MDF. It worked pretty well. Then I decided to put a curve in the skin by hand...also worked pretty well.

Then my 5 year old (Seth) came down to the shop and wanted to help so I put him to work. We flipped the aileron over and marked the hole locations. Then I drilled the holes and he put in the clecos. He was pretty fired up to be helping...good times!
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predrilling bottom of aileron nose skin

predrilling bottom of aileron nose skin

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Mad bending skills!

Mad bending skills!

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Cleco man!  Seth's first time helping

Cleco man! Seth's first time helping

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