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Date:  8-21-2011
Number of Hours:  4.00
Manual Reference:  DWG10; Manual 7-11
Brief Description:  Rivetted right rudder and aileron gap fairings

Finished rivetting right flap gap fairing.
Rivetted right aileron gap fairing.
Installed aileron and aileron control rods. Found that the W-918 (small) aileron pushrod chafes against the edge of the hole in the rear spar. Not good, the chafing is during roughly half of the aileron travel. Also, the rivets on W-918 interfere with the rear spar hole and the aileron hinge bracket. Also not good.
Will probabely enlargen the rear spar hole and weld one end of the aileron pushrod and remove the rivets.
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Aileron gap fairing installed

Aileron gap fairing installed

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Chafing of the pushrod against the rear spar (from inside the wing)

Chafing of the pushrod against the rear spar (from inside the wing)

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Rivet heads interering with the wing structure

Rivet heads interering with the wing structure

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