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JOHN'S WEB SITE
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Date:  9-2-2011
Number of Hours:  0.00
Manual Reference:  page 6-3
Brief Description:  START BUILDING THE RUDDER SKELETON

Cleco R-904 Bottom Rib to the R-902 Spar
Enlarge the 0.125 hole in the center of the forward flange of R-904
Fabricate R-917 Shim
the R-405PD rudder horn squarely on the rudder spar and final drill the four holes
Cleco the rudder horn to the R-904 bottom rib to check the fit.
Cleco the R-904 bottom rib and R-405PD rudder horn to the R-902 rudder spar.
Slide the R-917 shim into place
Cleco the R-606PP, R-607PP, and R-608PP reinforcement plates to the R-902 rudder spar
Flute the R-903 tip rib and R-912 counterbalance rib
Cleco the tip rib and the counterbalance rib to the top of the spar and drill to #30.
Cleco the R-913 counterbalance skin to the R-903 tip rib and R-912 counterbalance rib.
Cleco the R-901R&L rudder skins to the ribs and spar.
Fit the R-916 rudder trailing edge and cleco it in place.
Drill all holes in the rudder to final size.
Trim the excess material from R-710 rudder brace.
Fit the R-710 between R-405PD and R-904.
Cleco the aft edge of R-710 to the bottom of R-904
Make the R-918 rudder bottom attachment strips
Disassemble the rudder and deburr all the holes.
Dimple the skin, spar and ribs.
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