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Sonex #1598 Build Log
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Date:  1-2-2021
Number of Hours:  3.00
Manual Reference:  SNX-W08-01L
Brief Description:  countersinking holes

I countersunk the rivet holes on the spar today. These needed to be countersunk to a diameter of 19/64". I was able to use the microstop countersink tool for most of the holes, except where the spar cap prevented me from using that tool. For those holes I used a bit extension rod from the tight fit tool kit and manually sunk the holes by eyesight. Next, I need to countersink the holes for the machine screws. They require re-setting the microstop to a different setting due to the final countersink diameter being 27/64". I will do this countersinking tomorrow.
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Using the microstop tool to countersink the holes in the spar web.

Using the microstop tool to countersink the holes in the spar web.

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A perfect fit!

A perfect fit!

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Countersunk holes on the spar cap.

Countersunk holes on the spar cap.

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