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Sonex #1598 Build Log
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Date:  1-18-2015
Number of Hours:  4.00
Manual Reference:  SNX-F15
Brief Description:  Pattern construction

The next parts I'm working on are SNX-F15-01L/R, upper motor mounts and SNX-F15-02L/R, lower motor mounts. The drawings don't show any measured dimensions, so I have to make full-size patterns in order to make the parts.

I used some acrylic sheeting I had on hand to make the patterns. I prefer this to using card stock since I can more precisely form the shape of pattern with a file. This takes longer to make the pattern but it is ultimately more precise. Also, since I'm using full-sized patterns, all I need to do to make the left-hand parts is to flip the pattern over.
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Acrylic sheet used to make full-sized pattern

Acrylic sheet used to make full-sized pattern

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Patterns rough-cut, ready for final shaping with file.

Patterns rough-cut, ready for final shaping with file.

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Finished patterns.

Finished patterns.

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