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Sonex #1598 Build Log
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Date:  10-29-2020
Number of Hours:  4.00
Manual Reference:  SNX-W08
Brief Description:  Main spar work/rivetting

I started working again on the right main wing spar today. I first worked on getting the root rib attach angles(SNX-W20-02/03) up-drilled and fitted to the spar. Some of the holes needed to be tight fit, so I first up-drilled them using a #13(0.185") drill bit. I then reamed out the hole with a 0.1865" reamer. This gave a perfect tight-fit hole.

I had to do some clean up on the spar, due to there being 3 year old rivet tape that was holding yet to be rivetted rivets. There was some old residual adhesive stuck to the spar web that I cleaned off with some naptha. I re-taped the rivets and started rivetting again.

I thought I would give the rivet gun a try instead of using the bolt and hammer method to set the rivets. I couldn't get the hang of this three years ago so I went with the bolt/hammer method. I seemed to get the rivet gun adjusted better this time and was able to successfully set some rivets, but I still had some issues in tight places.

I got the remaining rivets placed and taped on the spar and will finish rivetting tomorrow. I already know there are some rivets that need replacing, so I will give the spar a good looking over when I finish and replace any rivets that are suspect.

Onward!
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Root rib attach angle in place and ready for final fitting.

Root rib attach angle in place and ready for final fitting.

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Reaming out the tight fit hole.

Reaming out the tight fit hole.

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Using the rivet gun to set rivets.

Using the rivet gun to set rivets.

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