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Marks Rans Courier Project
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Date:  9-21-2008
Number of Hours:  5.00
Manual Reference:  
Brief Description:  finish cutting holes and pre-fit the panel

I cut the hole for the GPS dock last. I deburred all the holes, filed them smooth and used fine emory cloth to create finished edges.

The panel on my S7 will be fastened to a Joel Milloway glare shield modification. I temporarily installed the boot cowl, then cleco'd the glare shield into position. Next, I fit the panel into place which required grinding out relief cutouts for the two fuselage tubes that penetrate the glare shield. Again, this was a trial and fit operation. I will use round rubber grommets cut to fit the half-circle relief spaces on the final installation. The underside of the lip of the glare shield will have an LED light strip to provide instrument lighting for the panel.
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Cutouts complete

Cutouts complete

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Trial fitting panel and glare shield

Trial fitting panel and glare shield

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glare shield and panel in place

glare shield and panel in place

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