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Sonnys CH650
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Date:  12-29-2013
Number of Hours:  0.90
Manual Reference:  Dwg 6AT0
Brief Description:  Actuator Access Hole

Created 72 x 72 access hole for trim tab actuator and rod.

Used hole saw to create large round opening
Created 1/4" radius in each corner by step drilling down to 1/2" diameter
Rough cut sides by tin snipping corner to corner
Filed sides straight and tangential to corner radii
Finished up corners by hand-sanding with 1/2" spindle sanding cylinder
Deburred entire perimeter

Fabricated 110 x 110 cover plate from 0.025"
Beveled edges for tight fit to skin
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Hole and Tools

Hole and Tools

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Cover Plate

Cover Plate

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