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Date:  6-25-2006
Number of Hours:  3.60
Manual Reference:  
Brief Description:  Prep stiffeners and inside of aileron skins

It was tedious work today. First, I sanded and hit the edges of all 32 aileron stiffeners with the scotch brite wheel. Then, I deburred all of the stiffeners and the aileron skins. In order to debur the stiffeners, I devised a little process of using clamps to hold the deburring tool down (with the switch on) so that I could simply press the stiffeners into the bit to debur the holes. It worked well. Then, I scuffed the stiffeners and the inside of the aileron skins. I learned that it is good to scuff surfaces before dimpling them because it becomes impossible to scuff inside each dimple once they are pressed into the metal. Finally, I used the pneumatic squeezer to dimple all of the aileron stiffeners. I did not have time to dimple the skins because it got late. I will dimple them later with the C-frame dimpler.
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Deburring tool, clamped to the work bench

Deburring tool, clamped to the work bench

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Deburring the stiffeners by pressing them into the spinning deburring bit

Deburring the stiffeners by pressing them into the spinning deburring bit

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