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Date:  2-12-2009
Number of Hours:  2.70
Manual Reference:  
Brief Description:  Removed flaps and started on floor nut plates

The crazy thing about building an aluminum airplane is that you fabricate and install a part only to remove it and move on to something else. After the triumph last night of getting the flaps working in unison, tonight I had to remove the flaps, flap actuators and the flap motor. I also removed the control columns so that I can later remove the wings. Since I did not have anyone around to help me yank the wings off, I proceeded to work on the floor boards. The plans provide that the floor is to ultimately be pop riveted on, but I will follow the lead of some others and make provisions to screw it on with #8 screws. This means that I will have to drill, debur and rivet on 99 (countem 99) nut plates. I started drilling the first 8 or so nutplates. This is going to be a real drudgery. The greatest problem will be deburring the holes underneath the flanges. They are almost impossible to reach. Also, I back riveted on the last stiffeners to the floor boards. Installing and taking out the floor boards with all of the stiffeners riveted on is a real adventure. With patience, however, it can be done.
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