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Bob's RV-8 Build Site
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Date:  2-17-2021
Number of Hours:  4.20
Manual Reference:  
Brief Description:  Manifold for smoke system (cont)

I continued with machining the manifolds. One for my smoke tank and the other for my buddy Jim in TX.

I started with drilling the supply hole down the length of the manifold. Then I had to bore the tap size for the 3/8 pipe thread because I didn't have a 37/64ths drill. I set up the boring head and bored the holes to .578. Next it was countersink and tap the hole. This hole was for an AN816-6-6 fitting that has a pipe thread on one end and flare fitting on the other. This will be the main supply line to the four feeder lines for the smoke.

I moved on to the manifold feeder holes for the AN816-4-4 fittings. I tried spacing the feeder fitting locations close as possible without making it a pain to get a wrench on the fittings to tighten them. So I drilled the 7/16 hole and tapped them for the feeder fittings.

The final step was to drill holes in between the feeder holes to secure the manifold to the airframe. I checked and double checked that I wouldn't be breaking into any feeder or main supply holes.

Manifolds complete!
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-6 Pipe Fitting Threads

-6 Pipe Fitting Threads

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-4 Pipe Fitting Threads

-4 Pipe Fitting Threads

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Manifolds completed

Manifolds completed

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