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Bob's RV-8 Build Site
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Date:  4-26-2017
Number of Hours:  1.30
Manual Reference:  
Brief Description:  Modify Left Elevator Horn Per Vans

Vans responded pretty quickly to my request. The answer was short and sweet...."grind the horn until you have sufficient clearance". So this session I ground the horn with my Dremmel tool and a sanding barrel. It was a course sanding barrel and it worked well to remove the material. After grinding and checking a number of times I was happy with the results. When I remove the elevators again I will simply do a little finish work to blend everything in with a file.

The interesting thing is that Vans has changed the design of the horns so that there is no longer a radius on the bottom back corner but an angle just like the one I had to cut on the horn....so there is a reason they changed it! I know this because my buddy Jim took a pic of his horns and they look like my ground one with an angle....you can see the difference in pic #3 below.
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Ground Left Horn

Ground Left Horn

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Ample clearance now

Ample clearance now

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Elevator horn before grinding

Elevator horn before grinding

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