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RV-7A Construction Log
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Date:  4-13-2009
Number of Hours:  1.00
Manual Reference:  
Brief Description:  F-704 Bulkhead - Install 18 Platenuts

I installed 18 platenuts on the bulkhead flange. First I drill thru all the rivet holes with a #40 bit and debur the bottom and countersink the top. I run my #40 countersink bit in the rivet holes to make a small countersink. I do this operation now with an electric drill so that the countersink bit stays straight in the hole. I'm using the NAS rivets which have a small head and don't require a large countersink in order to fit flush.

Then I enlarge the center hole to fit the 8 size screw. I use a #20 drill for this. #21 is the 3/16 inch size, but it is just to tight on the threads and rubs to much. One size larger is just a clean clearance. I debur top and bottom of the large hole.

Then I mount the plate nut using a cut off screw through the center hole and pull the platenut up in place. I install both rivets and squeeze them.

This process makes for a pretty fast process and gets the holes deburred.
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Countersink slightly

Countersink slightly

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Squeeze the rivets

Squeeze the rivets

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