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Date:  12-20-2014
Number of Hours:  2.50
Manual Reference:  
Brief Description:  Fun with fiberglass - elevator tips

One of the details to deal with is the edge of the elevator tips. We could have a long discussion about how to finish the edge, some say do nothing and others spend a lot of time with filler. I don't have a lot of time and I am not interested in filler, so here is my plan. I am testing it on this elevator tip.

I want the edge between the fiberglass tip and the aluiminum structure to be smooth. I also do not like looking at blind rivets. I had extra epoxy mixed up from the other fiberglass tasks so I mixed in flox to create a almost peanut butter consistency. Spreading that along the edge gave me a smooth transition without extending it out over the aluminum significantly. This is maybe 1/4" or less on the aluminum. Just enough for a smooth transition and to fill the blind rivets.

I need to let it cure overnight. I think this will be nice transition without using a filler and maintain the look of a metal airplane.

I still had a little of the flox mixture left so I filled some of the pin holes in the rudder tip.
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Right elevator

Right elevator

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A closer view

A closer view

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Rudder tiip

Rudder tiip

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