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Steve's CH750 Cruzer (N750SB)
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Date:  10-20-2017
Number of Hours:  3.75
Manual Reference:  
Brief Description:  Started on cabin doors

Cut the passenger side piano hinge to fit the top sill and clear the sides. Positioned and drilled the hinge top and top sill. Cut the door frame top tube to match and laid out rivet line, making sure the first several holes on each end were between the pre-drilled holes on the corresponding gussetts. Drilled the rivet holes in hinge bottom and door top tube. Removed the middle 3 barrells on the piano hinge and bent one end of each hinge pin. Cleaned, lubed, and reinserted both halves from the center out. This makes it easier to remove the doors when desired. Cleco'd the assembly in place. I need to get a countersink bit before riveting the bottom hinge to the top frame since the surface needs to be flat so the plexiglass can be attached on top of the countersunk rivets.
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Pass door hinge and top frame

Pass door hinge and top frame

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