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Ron Lendon's Aircraft Mfg.
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Date:  9-6-2006
Number of Hours:  4.00
Manual Reference:  6W6
Brief Description:  Cut wing ribs 1-3

I found by cutting wedge shapes I could get more parts. This sheet would yeild 4 parts cutting rectangles, or 5 parts cutting wedges.

I marked the sheet by laying the forms on it and offsetting from the edge 20mm. Then I used a straight edge and offset it 20mm and marked lines for the shear cuts.

A little trick is to notch the metal down with snips so is will catch on the shear edge when you push/pull the metal through the shear. No backgage is necessary.

Layed out and cut 6 wing ribs tonight. Clamped each form down, transfered hole locations, marked form ends to finish layout for trim relief, then offset a line 18mm around the whole form. Unclampped the form and finished the layout for the ends including centers for the 3/16" refief holes. Punched the relief holes in all 6 parts. Then I use the Malco snips and trimmed all the parts. Put in the 1/4" holes for the centers of the lightening holes then finished up by using the belt sander along the edge to smooth the surface and remove burrs.
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Notice the little notches?

Notice the little notches?

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Close up of notch.

Close up of notch.

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Clamped for layout & transfer.

Clamped for layout & transfer.

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