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Magnificent Adventure
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Date:  8-10-2012
Number of Hours:  4.00
Manual Reference:  Section 9
Brief Description:  Cracked Canopy

I drilled the 603 canopy side skins and did some final fitting.

Next I started drilling the canopy, left side rail first. Moved to the right side and drilled the remaining holes from rear to front along the rail. On the last hole, I heard a big "POP". There it was - about a 3 1/2 inch crack from the just drilled hole upward.

I had my fears since I had seen the right side bulge when I first started on the canopy. It seemed like too much tension to pull it in to the side rail. I can put my entire hand under this bulge, but only the very tips of my fingers on the other side.

Anyway, damage done. I talked to Van's and sent photos and ordered a new canopy. They were gratious enough to give me a little discount. Could be a couple of weeks before it is ready to pick up.
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Ready for drilling

Ready for drilling

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Last hole drilled - and cracked

Last hole drilled - and cracked

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Bulge area in question

Bulge area in question

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