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Date:  10-16-2012
Number of Hours:  1.50
Manual Reference:  6.4.1-3
Brief Description:  Front Spar Preparation and Rudder Stops

I ran through the steps pretty quickly today with no major hitches. A couple of observations along the way though...

I am running my pneumatic squeezer at 90psi and it squeezes very well, however the dimples in thicker metal have a very rounded edge to them. As a result, when countersinking the front spar doubler, the dimple would not sit into the countersink as well as I would have liked leaving a fine but visible gap between the sheets. When I tidied up the dimples with the C Frame, the edges of the dimples were much crisper and the parts fit together like a glove. The spar is quite thick so I am guiessing that this is the issue. I used Cleaveland dimples in both tools, so no difference there.

I then set to work and cleaned up the rudder stops. They are much smaller than you would expect them to be... The cleaned up well on the scotchbrite wheel.
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Front Spar and Doubler Countersunk/Dimpled

Front Spar and Doubler Countersunk/Dimpled

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Parts ready for final drilling

Parts ready for final drilling

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