I drilled, assembled, disassembled and deburred the flaps. Everything went well until I was drilling the hinge onto one of the flaps. It started to creep up off of the 1/8" spacer. I caught it after only two holes and was able to redrill the two holes but needed to come up with a fix for the skin to ensure proper strength during riveting. Fortunately the hinge was not mis-drilled. I decided the best way to fix this was to put a .025 strip of aluminum between the space of the two ribs where the mis-drilling occured on the two holes. I will have to counter-sink and flush rivet the part in place after it is primed. More on this tomorrow.
Both flaps with bottom skins drilled
Hinges drilled
Crap and the fix! The hinge was not mis-drilled just two holes in the skin
