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Date:  7-12-2016
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Tube notching

Found a very easy option for cutting perfect notches into tubes that meet at various angles.

TubeNotcher Pattern Creation Tool http://dogfeatherdesign.com/ttn_js/

Enter the diameter and thickness details of the tube to be cut as well as the mating tube and the angle at which they meet. In this case I measured it at 82 degrees. Print out the resulting pdf, cut out the template and then roll it onto the tube to be cut. A paint pen to marks the profile of the cut and I then use the 60 grit flapper wheel on the angle grinder to open the mouth of the tube. This photo was my first notch and it worked perfectly.
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Pattern

Pattern

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Rolled

Rolled

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Notched

Notched

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