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Date:  2-2-2013
Number of Hours:  1.70
Manual Reference:  
Brief Description:  Finished bending the longerons

Today I was determined to finish the longerons so I can start some assembly on the fuselage. I took them upstairs to the garage (not an easy trick with two 15' lengths of 3/4" aluminum angle) to cut them off to the proper length on the bandsaw, then brought them back to the basement office/airplane factory to finish them. I bent the right longeron down 2 3/4" per the plan, then twisted it 17 degrees inboard per the plans. Then got started on the left longeron, bent the cockpit curve with the dies I had ordered online, bent the downslope front end, and twisted the portion forward of the cockpit 17 degrees inboard to mirrror the right longeron. It all came out pretty well.
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The right longeron bent down 2-3/4

The right longeron bent down 2-3/4" at the front end

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The top of the angle in the vise is sloped 1 degree, so the twist in the longeron is 16.9 degrees.

The top of the angle in the vise is sloped 1 degree, so the twist in the longeron is 16.9 degrees.

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Both longerons curved, bent, and twisted.  On to more fuselage assembly work.

Both longerons curved, bent, and twisted. On to more fuselage assembly work.

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