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Tom's Rans S-19 Builders Log
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Date:  7-19-2010
Number of Hours:  2.00
Manual Reference:  
Brief Description:  LH wing - fuel filler and sender holes

Cut holes in top skin of LH wing as follows:

1. Measured position of tank filler neck and placed a mark on the inside of the top skin (still clecod to wing frame). Drilled a 3/32 hole at the mark.

2. Covered fuel tank filler opeing with masking tape and inserted tank in to wing bay.

3. Using a 3/32 drill bit, pushed the bit into the drilled hole from the outside of the skin into the masking tape.

4. Removed tank and measured distance / bearing from center. Placed another mark on the inside of the wing skin corresponding to the correction. Drilled a 3/32 hole, followed by a step bit to 3/8"

5. Cut a 4.125" hole with a fly cutter. This was possible without removing the skin.

6. Clamped the scupper retainer ring in place on the hole and drilled to #40, inserting clecos as I drilled.

7. Cut hole in scupper to fit tank filler net. Test fit OK.

8. Repeated the hole center location process on the fuel sender hole. Used the fly cutter to cut a hole matching the round inspection plate.

9. Clamped the inspection hole ring in place, drilled to #40 and cleco'd. Enlarged holes to #30.

Skins now ready for removal, and wing is ready for final prep and assembly.
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Scupper retainer ring

Scupper retainer ring

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First try on locating center for fuel sender access

First try on locating center for fuel sender access

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Fuel send access drilled and fitted

Fuel send access drilled and fitted

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