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Miguel Vidal RV-8
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Date:  10-30-2013
Number of Hours:  1.00
Manual Reference:  OP46-04
Brief Description:  Installing Stall Warning System

Final-Drilled #31 the holes in the VA-195E Mount Plate and VA195B Keeper Plate that are used to mount the ES E22-50K Microswitch. Machine countersunk VA-195E for the head of a #40 screw.
Final-Drilled #19 the hole in the VA-195E Mount Plate and VA-195 that holds the #8 screw on which the VA-196 Vane pivots. Machine countersunk this hole in the mount plate for the flush head of a #8 screw.
Machine countersunk both sets of the nutplate attach holes in the VA-195E Mount Plate. Deburred all holes and edges on the mount plate and the VA-195B Keeper Plate.
Radiused the sharp corners on the VA-196 Vane.
Primed the parts.
Riveted the nutplates onto the VA-195E Mount Plate.
Assembled the VA-195E Mount Plate, ES E22-50K Microswitch, VA-195 Vane, and VA-195B Keeper Plate along with the hardware necessary in order to create the Stall Warning Subassembly.
Insured that the stall warning vane rotates freely.
Placed a dab of Torque Seal in each of the three nuts/screw combination.
Made the ground wire by cutting approximately 3 1/2" lenght of #18 wire and attached the terminal fittings according to plans- Figure 1.
Attached the Ground Wire to the N.O. (normally open) terminal on the ES E22-50K Microswitch.
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Parts primed and with nutplates installed

Parts primed and with nutplates installed

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Stall Warning Subassebly with Microswitch and vane, ready to close with screws and nuts

Stall Warning Subassebly with Microswitch and vane, ready to close with screws and nuts

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Finished Stall Warning Subassembly with Torque Seal applied to nuts and screws.

Finished Stall Warning Subassembly with Torque Seal applied to nuts and screws.

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