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Date:  12-10-2007
Number of Hours:  5.00
Manual Reference:  
Brief Description:  Wing Tip Nav, Strobe, and Landing Light Assemblies

I assembled the Whelan Light Assemblies and then mounted them in the wing tip. I didn't like how the metal fit on the wing tip so I fabricated my own. Next I mounted the nutplates. Mounting the nutplates onto fiberglass takes a new skill set. I had everything mounted until the last screw in the lower right, which broke off in the nut plate. Then it was a matter of disassembling everything and drilling out the old nutplate. I had to install a larger nutplate because I didn't have the same size spare...so that's why the screw is bigger then the rest. Next I cut the plexiglass lens cover in half using my metal snips. Then I painstakingly drew the pattern on the plexiglass.
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Fabricated Light Assemblies

Fabricated Light Assemblies

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Landing & Taxi lights; Nav & Strobe Lights Mounted

Landing & Taxi lights; Nav & Strobe Lights Mounted

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Plexiglass lens marked for cut

Plexiglass lens marked for cut

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