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Michael and Gayle's RV-7A
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Date:  2-12-2009
Number of Hours:  9.00
Manual Reference:  
Brief Description:  Cowl Flap system

Fabricated a backing plate for the mount to provide a more stable base attaching through the firewall. Located the actuator mount bolt holes, and all of the rivet holes in the backing plate. Then used this as a template to match drill the firewall. Once the firewall was drilled, put a bend in a vertical edge of the plate, and riveted the nut-plates. De-burred the firewall and Gayle helped with dimpling. I was able to secure the back-rivet plate to the engine side of the firewall, and back-riveted the backing plate from the cabin. Everything came out sweet!
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Backing plate test fit -- looks fine!

Backing plate test fit -- looks fine!

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Mounted in place after riveting

Mounted in place after riveting

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Hanging loose.  In it's working position, it will angle about 25 degrees away from the firewall

Hanging loose. In it's working position, it will angle about 25 degrees away from the firewall

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