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Michael and Gayle's RV-7A
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Date:  9-14-2007
Number of Hours:  8.00
Manual Reference:  
Brief Description:  Canopy reinforcement braces

Began the tedious job of bending the stiffening flanges in the 9 large lightening holes. I tried using a block of wood as the plans suggest, but it did not work out well. I then fashioned a modified edging tool (using the rollers from the Avery edging tool), and that worked out much better. After deburring the braces, I secured the canopy upside down to the bottom of my bench (just fit!). Using equal spacers and plenty of clamps I was sure to not have any twisting in the frame while match-drilling the braces to the C-702 skin and Canopy frame. A lot of holes to drill!
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Modified edging tool with piece clamped securely.

Modified edging tool with piece clamped securely.

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A bunch of holes!

A bunch of holes!

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Same holes, different view

Same holes, different view

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