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Michael and Gayle's RV-7A
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Date:  2-23-2006
Number of Hours:  3.00
Manual Reference:  6-6
Brief Description:  Rudder skeleton spar and horn

Began by enlarging the center hole on the forward flange of the R-904 bottom rib which will later accept a nut plate and eye bolt for the lower rudder hinge. Fabricated the R-917 shim that sits between the rudder horn and the front spar just under the R-904 bottom rib. Clecoed the reinforcement plates to the front spar. Fluted the R-903 tip rib and the R-912 counterbalance rib. Clecoed these ribs in place and match-drilled them to the spar. Ended up by clecoing the counterbalance skin to the R-903 tip rib and the R-912 counterbalance rib. Tomorrow the counterbalance skin will get match-drilled to these two spars.
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3/8 hole in bottom rib and rudder horn match drilled

3/8 hole in bottom rib and rudder horn match drilled

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Bottom R-606PP reinforcement clecoed in place

Bottom R-606PP reinforcement clecoed in place

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counterbalance skin clecoed to the top ribs and spar

counterbalance skin clecoed to the top ribs and spar

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