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Date:  3-25-2012
Number of Hours:  1.50
Manual Reference:  D01
Brief Description:  Guide pin made and installed

- Made the canopy latch guide pin (D02-17), photo #1. It was way too much metal to grind away to get the bullet point, so I used my Dremel cutoff wheel to carve away material from 4 faces, making a point. Then I used the grinding wheel and finally the Scotch Brite wheel.

- Per the instructions on D01 the 3/32" guide hole (photo #2) was used to drill through the square canopy slide tube, into the longeron to set it's location.

- The the canopy rail comes off, the hole is enlaged ONLY on the tube (not the angle), and an 8-32 tap is used to create threads (photo #3).

- After cleaning everything I used JB Weld on the threads of the pin to lock it in place in the square tube (photo #3).

- Went back to the longeron and cleaned up the hole with the deburring tool and some sandpaper.
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Pin made from AN3C-10 bolt.

Pin made from AN3C-10 bolt.

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Located the hole by drilling through the 3/32

Located the hole by drilling through the 3/32" hole already in the canopy angle.

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Pin after tapped and epoxyed in place.

Pin after tapped and epoxyed in place.

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