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Date:  8-5-2012
Number of Hours:  1.00
Manual Reference:  L01
Brief Description:  Assemble wheels & tires

Assembled the wheels/tires. Note that the plans don't give you any information on how to do this, but the Sonex web site does have a downloadable PDF file to explain it.

http://www.sonexaircraft.com/documents/instruction_sheets/wheel_brake_install.pdf

Note that the Sonex instructions are missing some crucial information if you have never assembled an aircraft tire (as I had not). Here is what needs to be added on page 2 under "Assembling the Wheels", between a. and b.:

a1: Insert the tube in the tire. The air valve will point to the outside of the wheel.
a2. Put a little air in the tire so the tube doesn't get pinched by the wheel halves get put together.
a3: Insert one wheel half into the tire. Make sure the air valve goes into the semi-circle cut out of the tire half.
a4: Insert the second wheel half in the other side of the tire, again making sure the semi-circle cut out of the tire half is at the air valve.
a5: [I have the machined brake drums] Lay the brake drum face on the half of the wheel AWAY from the air valve, and align the bolt holes.
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This is what each wheel/brake assembly looks like without the tire in place. Note bolt heads this side

This is what each wheel/brake assembly looks like without the tire in place. Note bolt heads this side

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Tire prior to inflation. Note tire away from outside rim.

Tire prior to inflation. Note tire away from outside rim.

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Completed. Inside view on left, outside view on right.

Completed. Inside view on left, outside view on right.

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