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Date:  1-8-2010
Number of Hours:  2.50
Manual Reference:  
Brief Description:  Wing rib router blocks & rib cutting

- Finished making the plywood blocks/patterns for the flush router bit to follow

- Used them to cut out two wing nose ribs. The router method really works slick. Quite a mess of aluminum shavings, though.

I have a video up on YouTube, of the process for cutting ribs with a router:
http://www.youtube.com/watch?v=kpZyJPbEons
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Router with flush bit, about to cut lightening holes

Router with flush bit, about to cut lightening holes

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Top and bottom blocks with aluminum sandwiched between

Top and bottom blocks with aluminum sandwiched between

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The finished product. A little deburring and it's ready for flanging & bending

The finished product. A little deburring and it's ready for flanging & bending

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