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Date:  9-8-2013
Number of Hours:  1.75
Manual Reference:  
Brief Description:  Exhaust opening (1 of 2)

Worked on the cutout in the lower cowl for the exhaust pipes and the cooling air exit.

- First I put the cowl on and marked the edge where it met the forward fuselage. There was excess material so I needed to trim it back. Then took the cowl off again for the next step.

- Marked the 4"x12.5" cut (photo 1), and cut it out with a Dremel cutoff wheel (photo 2).

- Photo 3 is the cutout when mounted on the fuselage.


UPDATE October 2016:
- After flying for more than 2 years now, I have found the 4"x12.5" opening too SMALL to properly cool the engine.
- I opened my exit by around 20% and had much better results.
- I recommend you open your exit to at least 13.5"x4.5", or something like that.
- If you have a bottom mounted oil cooler I also recommend you make that opening smaller (see the updated post)
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4

4"x12.5" cutout marked

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Cut made with Dremel, then sanded smooth.

Cut made with Dremel, then sanded smooth.

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Cowl on the airframe.

Cowl on the airframe.

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