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Date:  2-3-2024
Number of Hours:  1.00
Manual Reference:  
Brief Description:  Fitting right wingtip light lens

Started on the lens cover for the right wingtip lights.

I cut the large lens (both lenses are part of one assembly that needs to be cut in half). I used the cutoff wheel on the Dremel. That did NOT work well, whether at high or low speed. It creates too much heat and makes a molten mess along the cut, plus creating a lot of smoke. I finished cutting in half with the Dremel, but then put it away.

So how to cut this stuff?! What worked well was to use my large aluminum shears. Did a great job. Cut little by litte, made a lot of test fits and Sharpie lines.It's one of those things where on change in one spot changes things in 2 other spots. So you have to be very incremental.

The sharp tip of the lens did not cut well with the shears, but since there was only a couple inches of the tip left, I cut that off with the band saw.

Then lots o filing to get closer and closer to the finish lines.

Even after and hour of work, I still have more to go. I decided to call it a night, so I'll try to finish tomorrow.
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Marking for initial cuts

Marking for initial cuts

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Whittling away, but still some work to go

Whittling away, but still some work to go

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