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Barracuda
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Date:  6-4-2007
Number of Hours:  1.00
Manual Reference:  ribs sht 303
Brief Description:  Rib Gussets

After I felt ok about grain orientaion all gussets were roughed out of the ply sheet (s)

The manual suggests double sided tape to put all 8 pcs of ply together and cut them all at once. I had reservations about this , However , it worked Great ! I ended up buying a roll of carpet tape that was 4" inches wide and 60' long placed three of these on the back of the ply and sandwiched them all nicely.

I should note that while I scaled the gussets to the card board - I rounded up all caliper measurements to the nearest whole number IE - 1. 640 " rounded to 1.7 . I did this becuase inevitably I will try to cut perfectly on the line , its something I do - I dont know why!
Anyway all my gussets will be at slightly larger than the required area.


Note : ply was sanded both sides prior to cutting.
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scaled into cardboard

scaled into cardboard

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layed out on ply 4 each  8 deep

layed out on ply 4 each 8 deep

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roughed out gussets

roughed out gussets

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