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Date:  9-7-2020
Number of Hours:  1.00
Manual Reference:  8-15
Brief Description:  Longeron Bending I

I kept the longerons unbent and out of the way until they were needed. I was nervous about bending them but was a little more at ease once I saw they weren't as thick as I had thought.

Started by moving the vise to the center of the garage so I could fit the longerons in. Was super carfeul to measure twice, mark, mark top/side forward/aft, etc. I cut a couple pieces of scrap angle and wrapped them in electrical tape to hold the angle in the vise. The I clamped the angle in the vise and used two c-clamps to clamp down the angle to minimize twisting while I bent it. I had an electronic protracter but I found it wasn't too useful.

Started by positioning the left longeron end where it should be, then gave it a giant whack with the rubber mallet top and side. To do the measurement, I clamped a 4 foot piece of steel angle (doesn't sag) on top of the longeron and then measured from it. I was able to get the 2.75" and 1" front bend pretty easily.

Likewise, I was able to get the aft 5" bend fairly quickly.
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Vice clamped down.

Vice clamped down.

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Measure and label

Measure and label

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Clamped in electrical tape

Clamped in electrical tape

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