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Sonex #1354
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Date:  10-8-2010
Number of Hours:  4.00
Manual Reference:  W16-04 and -06
Brief Description:  Aft wing rib assembly -04 completed plus 4 more ri

Completed the 2 W16-04 (pictures on previous entry) plus made 4 more of W16-06.

For those that are wondering, this is how I shaped the ribs.
(A) With the blank sandwiched between the form blocks, and using a rubber mallet, I bend the flanges to 45 degrees. Picture one shows the warp in the rib after the first bend.

(B) I then fluted teh rib at the appropriate locations (shown on teh plans and marked on the forming blocks). This resulted in a warp in the opposite direction (picture 2)

(C) I then put the rib back into the forming blocks and finished the forming the bend to 90 degrees. Final using the flanging dies, I pressed the flange into the lighting holes (picture 3)
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First pass at forning

First pass at forning

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After fluteing

After fluteing

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Flanging lighting holes

Flanging lighting holes

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