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Sonex #1354
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Date:  10-23-2010
Number of Hours:  5.00
Manual Reference:  W16 & W15
Brief Description:  Completed aft ribs, started nose ribs

I completed the last aft rib(s) #1 L & R.

Getting ready for the tib ribs. I made a crush block out of MDF (because the sonex supplied form block will chip). Here I have used the form block to mak eanother form block 1/2 inch larger for patterns, BUT I do not think the flange will be larger enough after the bend, some I am going to re-draw the patterns using the washer meathod I used for the aft ribs. Basically use a washer that is 5/8ths wide from the inner hole to the outer edge and draw a line around the form block. Then cut out.
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Offset for spar caps

Offset for spar caps

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ready to rivet

ready to rivet

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oversize formn block

oversize formn block

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