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Larry Winger's 601XL Project
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Date:  1-27-2009
Number of Hours:  6.00
Manual Reference:  
Brief Description:  Remade and installed top skin

In a process I will describe in a separate posting, I made a poster board template of the top skin and transferred the holes to my .020" sheet aluminum. It worked like a charn and every single hole lined up perfectly. Then I clamped the side skin over the top skin edge with aluminum extrusion and a 1x2 piece of lumber. That worked really well. By the way, my baggage back bulkhead is exactly 84 degrees. I took my sweet time -- six hours -- but the end result was outstanding.
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Holding the top & side skins together with 3/4x3/4 extrusion and wood

Holding the top & side skins together with 3/4x3/4 extrusion and wood

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Drilled in place

Drilled in place

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Tada!

Tada!

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