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Larry Winger's 601XL Project
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Date:  8-9-2014
Number of Hours:  5.50
Manual Reference:  
Brief Description:  Installed wing root fairings & finished extra latc

When I was trimming my wing skins at the time of wing installation, I was more concerned about getting clearance than about maintaining a small, precise gap. As a result, by rubber wing root fairing material was unacceptably loose when I tried putting it in place. My solution was to make a pattern of the outline of the fuselage (where it meets the wing), then to cut 0.20" aluminum to match. After sliding the rubber fairing over the edge, I was able to mark the ouline of the fairing on the metal. Next I predrilled #40 holes in the aluminum, placed the metal in the optimal location to maintain a 4-6 mm gap for the fairing, drilled through to the wing skin, enlarged all holes to #20, cut out the thin strip and finally put the strip into the fairings and riveted the whole thing in place. Works beautifully. I also wrapped up my installation of the secondary latch by adding a stop ball on the line. I then finished off both ends using a flame to melt the nylon.
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Right wing fairing installed

Right wing fairing installed

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Left wing fairing

Left wing fairing

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Stop ball in place

Stop ball in place

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