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Larry Winger's 601XL Project
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Date:  5-29-2011
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Made cover for canopy hinge gap - right side

Sleeping on problems often results in new and better options. I was thinking I might have to remake the forward top skin which would have been a major undertaking. I woke up this morning with the idea of creating a patch large enough to catch all the adjacent rivets into the firewall flange but that would blend in cosmetically. After a bit of experimentation with paper templates, I crafted this simple piece, gave it a slight crease to widen the opening for the canopy hinge, and used a hole finder to locate and drill the necessary holes. It works really well, and covers the most unsightly part of my project to date. I predict that once the cowling it attached and everything in this area is polished, this part will blend in beautifully. Now I just need to make the same part for the left side of the plane.
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Canopy hinge gap covered with new patch

Canopy hinge gap covered with new patch

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Close up showing slight crease in new part

Close up showing slight crease in new part

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Canopy up

Canopy up

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