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Darrel's Kitfox - SS7
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Date:  6-27-2018
Number of Hours:  4.20
Manual Reference:  Window install
Brief Description:  Completed rough fit of co-pilot's window

Fitted and rough installed the co-pilot's window. The final technique:

1. "Fitted" (read bent) the door frame to match the form factor of the OML.
2. Centered and rough mounted the door frame using wedges.
3. Measured from the top of the door frame to the bottom of the weld on the door hinge mounting tab.
4. Removed the door frame and positioned the acrylic window on the frame (best fit).
5. Gently clamped the acrylic to the frame.
6. Built a transfer gage to transfer the measurement from step 3 to the acrylic and taped that line.
7. Using a cut off disc on a Dremel, cut off the top of the acrylic.
8. Positioned the acrylic into position (top of new edge at the bottom of the weld on the mounting tab)
9. Taped the cut line on each of the remaining sides.
10. Cut at those lines.
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Transfer tool

Transfer tool

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Installed from the inside

Installed from the inside

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Final rough fit install

Final rough fit install

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