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Beyond Blue
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Date:  10-30-2010
Number of Hours:  1.00
Manual Reference:  Chapter 4
Brief Description:  Instrument Panel Foam Pieces

Using the leftover "Last-A-Foam" piece from F28, and with a new 0.2" thick white high density "Last-A-Foam" piece (P/N 01-14400), I arranged the foam and templates to piece together the foam for the instrument panel. I cut the right side of the F28 foam piece to make the rectangular pieces to join the 2 larger pieces of foam.

The middle pieces were sanded for best fit, then the foam was vacuumed before joining. Wax paper was placed under each of the 3 locations where the foam is being joined. The positions for the middle pieces were marked with a marker before mixing the epoxy.

One small batch of 5 minute epoxy was mixed and the three middle pieces were joined to the bottom piece. Excess epoxy was removed with a stirring stick and paper towel.

A second small batch of 5 minute epoxy was mixed and using a stir stick epoxy was applied to the top of the 3 middle pieces then the top piece was postioned and held in place for a few minutes. Excess epoxy was removed with a stirring stick and paper towel.
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Layout the templates on the foam

Layout the templates on the foam

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Join the middle and bottom pieces.

Join the middle and bottom pieces.

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Join the top piece to the middle pieces

Join the top piece to the middle pieces

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