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Beyond Blue
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Date:  2-12-2012
Number of Hours:  1.00
Manual Reference:  Chapter 4
Brief Description:  Prototyping fix for blind screw rotation

The plans call for 14 “blind screws” to be installed into the permanent firewall. They will be used later for mounting pulleys and brackets that will be part of the rudder and aileron system. Apparently there is a high failure rate of these rotating later on. My plan is to grind the tops flat as per the plans. After reviewing a number of options on other builder's sites I selected to implement the option where a small piece of welding wire is attached (with epoxy) to the flat head.

I used a Dremel tool to cut a slot in the flat head for the welding wire and a file to help shape it for the welding wire. Also using the Dremel tool I made cutouts for the welding wire.

I still have to repeat this process for the remaining 13 "blind screws" and the remaining 11 holes.
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grind a flat top

grind a flat top

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cut slot for welding wire

cut slot for welding wire

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cutouts for the welding wire

cutouts for the welding wire

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