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Beyond Blue
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Date:  6-18-2010
Number of Hours:  2.00
Manual Reference:  Chapter 3
Brief Description:  Book End - 3rd Layup

The shop temperature was 84 degrees F and humidity was 48%.

The bookend was propped up with some cardboard and bricks for easy access to the bottom for the layup work.

4 plies of 10" x 10" UND glass cloth was cut and rolled in the basement then brought out to the shop.

2 pumps of hardner/resin were mixed with flox. Approximately 2 parts flox for 1 part epoxy.

The flox was used to fill the corners. This was applied using a mixing stick.

1 pump of hardner/resin was mixed with microballoons to make micro slurry. Approximately 1:1 micro to epoxy ratio.

The slurry was applied using a 1 inch paintbrush.

A third cup of straight epoxy was mixed (2 pumps). The epoxy was applied to the existing glass with a 1.5 inch paintbrush.

The first ply was applied on diagonal orientation, the second ply was applied on a diagonal orientation in the opposite direction, the third play was applied on a vertical orientation, and the final ply was applied on a horizontal orientation. A squeegee was used to wet the cloth on each layer and a 1.5 inch paintbush was used to stipple each ply.

Excess cloth was cut off using scissors.

After approximately 1.5 hours the electric scissors and a knife were used to cut the edges as closely as possible. After 12 hours of curing then the piece will be sanded and complete.
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Corners filled with flox

Corners filled with flox

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4 plies of UND

4 plies of UND

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Knife Trim

Knife Trim

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