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Kupe's Zodiac 650B
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Date:  4-27-2015
Number of Hours:  1.00
Manual Reference:  6-K-2
Brief Description:  Center Console 3

Cut out the left side panel for the center console using an Olfa knife which took about 20 knife strokes per cut. After finishing the cutout, I test fit the side panel, highlighted a few places where it fit too tight. I filed down the highlighted areas and refit a couple of more times. Once the fit was to my satisfaction, I tried the left side panel in the right side to confirm the fit.

Once I confirmed the left side fit to be good on the right side, I used the left panel as a template for the right panel and traced it on to the .034 aluminum sheet and cut it out. I ran through the same process with the right side to hone down the edges to get a good fit.
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Left side panel test fit in place.

Left side panel test fit in place.

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Right side panel test fit in place

Right side panel test fit in place

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Looking down between the side panels to confirm rudder cable clearance.

Looking down between the side panels to confirm rudder cable clearance.

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