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Date:  9-16-2009
Number of Hours:  4.25
Manual Reference:  P-49
Brief Description:  Canopy Strutt

This afternoon and evening I finished fabricating the parts for the canopy strutt.

I finished the C-728 and C-725. After carefully looking at the plans, I drilled through the canopy fame to secure the C-725. The instruction say to countersink the frame and part. I elected to countersink the C-725 and dimple the frame. (A number of other builders have installed it this way and it seems like it would be more secure.)

* Wait to tap the C-725 until AFTER you drill through the frame. I think you would probably goof up the threads it you tapped it then drilled through to the frame.

I measured and re-measured the correct location for the C-728. It seems to high. (It seems like the spacers should be even with the top of the rail.) I think it is raised so the strutt doesn't hit the rail.

I test fit everything together and installed the strutts. Just like a zillion other people found... when you install the strutts the canopy is pushed forward and the gap between the front and back canopies GROWS. I had no gap before I installed the strutts and it grew to almost 1/4 of and inch.

After looking things over, I installed the front skin. This pushed everything back to an acceptable range. The front skin and the skin on the canopy catch... so I removed the front skin before I goof it up.
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Installing the C-725

Installing the C-725

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Tapping the threads

Tapping the threads

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IT WORKS

IT WORKS

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