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Kurt Haller RV-9A
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Date:  8-2-2015
Number of Hours:  0.00
Manual Reference:  
Brief Description:  Baffles---oil cooler cutout

This entry written 8/29/2016. Hours not recorded when these pictures were taken,

This is near the start of installing baffles on the engine. I'm using Van's baffle kit, and the stock Niagara cooler that comes with, mounted on the rear baffle. One must cut out the rectangular hole for the cooler. Here, I'm clearing out most of the material with hole saws on the drill press. The baffle was clecoed to piece of scrap MDF. Two C-clamps clamped the baffle AND MDF to the table.

Taking no stupid chances after the flap cover switch incident!
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First hole...

First hole...

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...still first hole, but in focus.

...still first hole, but in focus.

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Four holes done.  Next, nibble, file, and smooth to the line.

Four holes done. Next, nibble, file, and smooth to the line.

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