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Kurt Haller RV-9A
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Date:  7-13-2007
Number of Hours:  2.00
Manual Reference:  7
Brief Description:  Aileron pushrods

After dinner, pulled down the big aileron pushrod stock. Cut with the pipe cutter to 97-17/32. Used deburring tool, sandpaper, and scotchbrite to get smooth fit of the threaded cones that go into the ends. Wrapped a piece of thin card stock around the end and mark the over lap, the laid it out straight and divided the length in six equal lengths. Wrapped this back around the ends to mark out the positions of the 6 rivet holes. Used the edge marker to draw a circle 1/4" back from each end, then a piece of Al angle to extend the 6 marks. Secured the pipe with a v-block and clamp and centerpunched each hole position. Drilled out 6 #40 holes with the cone in position, clecoing as I went. Got to one hole in the other end then quit for the day.
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