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Bill & Brendas RV-8 QB
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Date:  2-22-2012
Number of Hours:  3.50
Manual Reference:  
Brief Description:  Cut vent and intercom holes in panel side skirts

Set the drill press up with a wood base and secured a test piece of aluminum to it to try out some circle cuts with the man killer. Set the speed to 500 rpm and made some practice cuts. When I was happy with the adjustments, I made the hole cut for the air vent. Cleaned up the hole edge and then marked for drill locations for the srews and then drilled for # 8 screws.
On the rt side I cut the hole for the flightcom intercom plate. Marked the screw hole locations with a jig and drilled #27 for #6 screws.

Spent some time figuring how I want to run the pitot line into the fuse from the wing. I had planed on running some tygon tube with 1/4" ID but have decided to use only a short piece as a junction between the 1/4 od aluminum line to a a line similar to the static line from Vans. It will be a simple fit and very uncomplicated. I will order some more line for this.

I also need to order some hardware to mount the steam gauges
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Cutting the holes in apron with the mangler

Cutting the holes in apron with the mangler

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Vent hole cut and vent installed for fit

Vent hole cut and vent installed for fit

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The intercom hole cut and plate temp installed

The intercom hole cut and plate temp installed

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