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Air Camper Construction Log
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Date:  2-27-2011
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Helmet Box

Working on the helmet box so that I can get the turtle deck completed. I cut the door by hand using a hoby knife... wow, that 1/8" mahogany ply is tuff stuff. I got carried away in a spot or two, so the gap around the door opening wasn't as straight as I wanted. To fix this, I sanded both parts to get the proper spacing, which was too wide after all that sanding. The next fix was to install a 1/42" black walnut filler strip, which should give a little accent around the door opening and fill the gap a bit.
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Pilot Box Opening

Pilot Box Opening

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Inside of Door with Hinge Blocks

Inside of Door with Hinge Blocks

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